On October 28th, Wenzhou Zhuangji Garment Co., Ltd. (formerly Zhuangji Group) invested 165 million yuan in a smart factory officially launched. Chuang Chi, chairman of clothing Birch said that the smart single-plane production workshop covers an area of over 10,000 square meters, which means that production Zhuangji new transformation in intelligent manufacturing and sales model. In the future, consumers can customize their suits through the network, and Zhuangji Smart Factory can complete the delivery in seven days.
Zhuangji's intelligent production workshop has a fully intelligent production line from the surface auxiliary material warehouse to the finished product storage. There are 394 stations, which are connected by the “six vertical and four horizontal†conveyor belts. Each station has a number and many sensors. Complete all the process steps required for a suit. After the consumer places an order on the network, the system will generate a unique manufacturing path according to the customized requirements. This path is the “personality password†of each customized suit. After completing this route in the smart factory, the corresponding customized suit can be completed. .
“The fabric will be sent directly to the front. I just need to finish the specific work at the station. I don’t have to pick up and identify it as before.†Production line worker Li Zhongqiong said that her job is to give the fabric a lining, which was previously completed. The piece takes about a minute or two and can be completed in 40 seconds. Through intelligent transformation, the entire intelligent workshop realized the information exchange between products and equipment, equipment and people, people and products, products and products, thus achieving flexible production. The workshop has increased production efficiency by more than 5 times, 650 sets of production in 8 hours, and reduced operating costs by more than 25%. The original 30-day production cycle was shortened to 5-7 days.
The production of Zhuangji Intelligent Factory has reached the basic requirements of Industry 4.0. It can produce personalized custom-made garments on a large scale. Not only is the suit manufacturing more efficient, but also the custom-made suits will be more convenient. Through O2O's advanced custom marketing platform, Zhuangji receives global orders 24 hours a day on the Internet. Consumers can choose fabrics, sizes, styles, collars, towel bags, buttons, embroidery, keyholes according to their personal preferences through WeChat and other platforms. If you don't know the size, you can also make an appointment for the door. The design is completed and the order is placed. The factory will complete the delivery within seven days.
“The core competitiveness brought by smart factories is the cost reduction, which realizes the docking between factories and consumers, and saves all intermediate consumption.†Wu Bangdong, general manager of Zhuangji Clothing, said that Xinzhuangji implemented the transformation of Internet + Internet of Things + intelligent manufacturing. To realize the new mode of C2M (that is, the factory directly to the consumer, the mode of production after the order), to lead the development of the fashion industry through personalized clothing customization, and to use smart manufacturing as the new kinetic energy for enterprise upgrade.
Wenzhou Zhuangji Garment Co., Ltd., formerly known as Zhuangji Group, was established in 1993 and was once one of the “Top Ten Men's Wear Brands in Chinaâ€. It has been selected as one of the top 500 private enterprises in China for 10 consecutive years. 2012 Recombination and Shandong Ruyi Group, and in 2015 formally incorporated into Shandong Ruyi Technology company, transformed into a new Zhuangji Clothing Co., Ltd.
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